Kernel Structure Platform

Quantity          : One (1) set

Kernel Structure and Platform

Palm Oil Mill, Kernel, Kernel Structure and Platform

To support       : Dry separation system and connecting to kernel silo platform.

Construction   :

  • The steel structure fabricated from 120 x 120 x 12 mm m.s angle bar.
  • Stiffened with 150 and 120 mm m.s angle bar.
  • The structure braced with 70 x 70 x 6 mm angle bar.
  • Suitable platform would be constructed and covered with 5/7 mm thick chequared plate c/w 1″ and 1 1/4″ dia. black steel pipe handrail.
  • Provided with access ladder c/w 1″ and 1 1/4″ dia. black steel pipe handrail.

Sheel Hopper

Quantity          : One (1) unit.Shell Hopper

Type                : Square section, two compartment.

Total capacity  : 40 cu. M

Construction   :

  • Fabricated from 4.5 mm m.s plate, of all welded construction.
  • Supported on steel structure of adequately sized steel section.
  • The steel structure would be constructed also to support the cracked mixture cyclone and the shell cyclone.
  • Sloping bottom outlet fitted with valve for manually operated to the discharge shells to the shell conveyor.
  • Sliding discharge gates at the bottom of hopper, 3m above floor level.

Bulk Kernel Silo

Quantity          : One (1) set.Bulk Kernel Silo

Type                : Square section, six compartment.

Total capacity  : 400 tons kernel.

Construction   :

  • Fabricated from 6 mm & 9 mm m.s plate of all welded constructed.
  • Supported on steel structure of adequately sized steel section.
  • The steel structure would be constructed also to support the tracked mixture cyclone and the shell cyclone.
  • Sloping bottom outlet fitted with valve for manually operated to discharge kernel.

Dry Kernel Distribution Conveyor

Quantity          : One (1) unit.Dry Kernel Distribution Conveyor

Type                : Full flight screw.

Capacity          : 6 tons of kernels/hour.

Speed              : 50 rpm.

Construction   :

  • Shell : 5 mm thick m.s plate.
  • Stiffener : 50 x 50 x 5 mm m.s angle bar welded to the edge.
  • End plate : 7 mm thick m.s plate.
  • Wear plate : 5 mm thick m.s plate.
  • Screw : 5 mm thick m.s plate.
  • Shaft : 50 mm dia. solid round bar.
  • Chute : Suitable outlet chute.

Dimension       : Diameter 350 mm and length 12.000 mm approx.

Drive Unit       : 5,5 kW/ 7,5 Hp Teco, Electrim c/w Brook Hansen gearbox or

approved equivalen.

Dry Kernel Elevator

Quantity          : One (1) unit.Dry Kernel Elevator

Type                : Single chain with 1.5kW/2Hp Teco, Electrim electromotor and Brook Hansen gearbox or equivalent through sprocket and chain drive.

Capacity          : 6 tons kernel/hours.

Construction   :

Bottom and boot sections fabricated from 6 mm thick m.s plate, reinforced with 50 x 50 x 5 mm m.s angle bar and fitted with 4 mm thick liner plate.

Intermediate section fabricated 5 mm thick m.s plate reinforced with 50 x 50 x 5

mm m.s angle bar. Front body consists of removable panel for easy maintenance. Bucket fabricated from 5 mm thick m.s plate with bolt high

Tensile c/w spring washer and double nut.

Bearing            :

Take up bearing would be fitted at the lower end of the elevator. As the adjustable bearing c/w adjusting screws and guides. At the top shaft would be fitted flange bearing.

Dry Kernel Conveyor Below Kernel Silo

Quantity          : One (1) unit.Dry Kernel Conveyor

Type                : Full flight screw.

Capacity          : 6 tons of kernels/hour.

Speed              : 50 rpm.

Construction   :

  • Shell : 5 mm thick m.s plate.
  • Stiffener : 50 x 50 x 5 mm m.s angle bar welded to the edge.
  • End plate : 7 mm thick m.s plate.
  • Wear plate : 5 mm thick m.s plate.
  • Screw : 5 mm thick m.s plate.
  • Shaft : 50 mm dia. solid round bar.
  • Chute : Suitable outlet chute.

Dimension       : Diameter 350 mm and length 6.000 mm approx.

Drive Unit       : 4 kW/ 5,5 Hp Teco, Electrim electromotor c/w Brook Hansen

gearbox or equivalen.

Kernel Silo Airlock

Quantity          : One (2) unit.

Type                : Rotary.

Capacity          : 6 tons of nuts/hour.

Construction   :

  • Fabricated from m.s plate.
  • Six segment, m.s plate welded on to a rotor shaft.
  • Rotor shaft bearing of flange type, fitted to end plates.
  • Suitable flanges at inlet and outlet for easy connection.

Dimension       : 300 mm diameter.

Drive               : Drive would be by 1,5 kW/ 2 Hp Teco, Electrim electromotor c/w Brook Hansen gearbox or approved equivalent.

Kernel Silo Airlock

Kernel Silo

Quantity          : Two (2) units’.Wet Kernel Distribution Conveyor

Type                : Circular section, conical bottom.

Capacity          : 30 cu. meters each.

Construction   :

  • Shell fabricated from 5 mm thick m.s plate and reinforced with channel 100 mm.
  • Bottom cone fabricated from 7 mm thick m.s plate.
  • Column of 150 x 150 x 15 mm m.s angle bar and braced with 75 x 75 x 7 mm angle bar.
  • Fitted internally with circular row of buffle plate fabricated from 4 mm thick m.s plate.
  • Provision of side ventilation holes.
  • At the kernel silo provide with a below fan rated on 14.000 m³/hour at 150 mm w.g and driven by 18,5 kW/ 25 Hp Teco, Electrim electromotor , make PHOENIX or NOVENCO with electromotor through V-belts and pulley.
  • Fan would be centrifugal type.
  • Provided with internal air ducting c/w one (1) set steam air heaters, heated by steam at 3.0 kg/cm² and controlled valve, c/w all fittings temperature assembly consisting of sight-glass, non return valve, trap condensate piping etc.
  • Inverted cone bottom c/w chute and a rotary feeder.
  • Provided with top platform c/w 1” and 1¼” dia. black steel pipe hand-rails, access stairs and hoop ladder.

Dimension       : 2.600 mm dia. cross section with 6.000 mm cylindrical of silo height.

Accessories     : A temperature gauge of dial face type dia. 150 mm, 0 – 100 degree C.

Kernel Silo

Wet Shell Transport System

Quantity          : One (1) setWet Shell Transpot Fan

Type                : Pneumatic

Capacity          : 5 tons of shell per hour.

Construction   :

Ventury feeder :

  • Fabricated from 6 mm thick M.S plate.
  • One (1) chute c/w ventury air palte.

Ducting :

  • One (1) lot ducting fabricated from 150 mm dia. black steel pipes withflange connection.
  • All bend of square section with transformer distance piece.

Cyclone :

  • One (1) cyclone of 900 mm dia.
  • Fabricated from 5 mm plate of welded construction.
  • Top whirling chamber, flanged connection.

Fan :

  • One (1) Blow fan with capacity 8.000 cu.m air per hour, at 500 mm w.g
  • Fan speed 2.900 rpm.
  • Driven by 22 kW/ 30 Hp Teco, Electrim electromotor using pulley and v-belt.

Claybath Separation System

The system (in one set) consist of :

1) Mixer and Clay Solution Tank

Quantity          : One (1) unit

Construction   :

  • The tank divided with two (2) section and both of the tank section have a slope bottom
  • Fabricated from 6 mm thick mild steel plate of all welded construction and the top end stiffened with at 100 mm mild steel channel.
  • Base frame of the tank fabricated from 120 mm channel.
  • Provided with 100 mm dia.draining cleaning pipe c/w valve at the bottom of tank for each section.
  • One (1) section of the tank facilities for mixing the clays with water to have suitable solution, and the other one tank for holding of the clays solution.
  • Provided with 2,2 kW/ 3 Hp Teco, Electrim flange mounted type & vertical electromotor c/w Brook Hansen gearbox for stirrer 200 rpm to mix the clay solution.

Dimension       : 1,320 mm x 3,700 mm x 960 mm height.

2) Conical Separation Tank

Quantity          : One (1) unit

Construction   :

  • The tank would be a conical shape and
  • fabricated from 6 mm thick mild steel plate of all welded construction, and at the top end stiffened with 40 x 40 x 4 mm angle bar.
  • Provided with buffle plate
  • The separator tank constructed above the mixer and clay solution tank which supported by 4 nos 100 mm mild steel channel.
  • At the bottom of cone shape fitted with a 100 mm dia.black steel pipe for discharge of shell to the vibrating screen.
  • Dimension of the tank would be 1,600 mm diameter, 200 mm height for cylindrical shape and 750 mm height for cone shape.

3) Pump

Quantity          : One (1) unit

Type                : Centrifugal— Non clogging type

Capacity          : 30 cu.m per hour

Total head       : 20 m

Pump speed     : 1,200—1,400 rpm

Make               : Kew Pump or approved equivalen.

Construction   :

  • Casing : Stainless Steel
  • Impeller : Stainless Steel

Shaft               : Stainless Steel

Unit drive        : 5,5 kW/ 7.5 Hp Teco, Electrim electromotor through pulley and v-belt.

4) Discharge Pipe Pump

Quantity          : One (1) unit

Function          : To reduce the velocity of flow rate

Construction   :

  • Fabricated from 5 mm thick mild steel plate of all welded construction
  • Flange in connection.

5) Vibrating Screen

Quantity          : One (1) unit

Type                : Single deck

Construction   :

  • Fabricated from mild steel plate and channel
  • Walls fabricated from 5 mm thick mild steel plate
  • The screen area 1.7 square meters of 8 mesh . stainless steel
  • Screens held in by mild steel frame fitted with tension device.
  • Suspended on coil spring located on each edge and dampers preventing to the supporting frame.
  • Amplitude of vibration adjustable by means one external eccentric weight.
  • Fitted with two (2) chutes each for kernels and shells.
  • Provided with water pipe spray for cleaning kernels and shells.

Dimensi           : 1,000 mm width x 2,000 mm length approx.

Drive unit        : 2.2 kW/ 3 Hp Teco, Electrim electromotor, 1,500 rpm through rubber coupling.

Claybath