Wet Kernel Elevator

Quantity          : One (1) unit.

Type                : Single chain with 1.5kW/2Hp Teco, Electrim electromotor and Brook Hansen gearbox or equivalent through sprocket and chain drive.

Capacity          : 50 tons kernel/hours.

Construction   : Bottom and boot sections fabricated from 6 mm thick m.s plate, reinforced with 50 x 50 x 5 mm m.s angle bar and fitted with 4 mm thick liner plate.

Intermediate section fabricated 5 mm thick m.s plate reinforced with 50 x 50 x 5 mm m.s angle bar. Front body consists of removable panel for easy maintenance. Bucket fabricated from 5 mm thick m.s plate with bolt high Tensile c/w spring washer and double nut.

Bearing            : Take up bearing would be fitted at the lower end of the elevator.

As the adjustable bearing c/w adjusting screws and guides. At the top shaft would be fitted flange bearing.

Wet Kernel Elevator

Wet Kernel Conveyor

Quantity          : One (1) units’

Type                : Full flight screw.

Speed              : 50 rpm.

Construction   :

  • Shell : 5 mm thick m.s plate.
  • Stiffener : 50 x 50 x 5 mm mm m.s welded to angle bar the edge
  • End plate & flange : 7 mm thick m.s plate.
  • Wear plate : 5 mm thick m.s plate.
  • Screw : 5 mm thick m.s plate.
  • Shaft : 50 mm dia. solid round bar.
  • Chute : Suitable outlet chute.

Dimension       : Diameter 350 mm and 6.000 mm approx.

Drive Unit : 2,2 kW/ 3 Hp Teco, Electrim electromotor c/w Brook Hansen gearbox or approved equivalen.

Wet Kernel Conveyor

Dry Kernel Separation System

Quantity          : One (1) set.

Type                : Two (2) stage vertical column type.

Capacity          : 8 tons cracked mixture/hour.

Construction   : The system would be consisting of the following:

a. 1. First Stage Separation Column (LTDS 1)

One (1) vertical column would be dropped out the heavy particles such as stone, etc. at the bottom of column, whilst the light shell and dust would be pneumatically conveyed to the shell hopper. The remaining cracked mixture separating column through a rotary valve.

  • Fabricated from 4.5 mm thick m.s plates of rectangular cross section with provision for air regulation by sliding back plate to vary cross section of column.
  • Top section connected to circular section of ducting for light particles transport by means of square/circular transformer piece.
  • The light shell and fiber particles are deposited into shell hopper and provision made for by passing the shell directly into the fiber/shell conveyor.

a. 2. First Stage Separating Column Airlock

One (1) unit airlock of 300 mm dia. fitted to separating column outlet.

  • Fabricated from m.s plate
  • Rotor 6 segments, m.s plate welded to shaft.
  • Flanged inlet and outlet connections.

a. 3. Cyclone

One (1) unit airlock of 300 mm dia. fitted to bottom of cyclone.

  • Fabricated from m.s plate.
  • Six segments rotor m.s plate welded to shaft.
  • Flanged inlet/outlet connections.

a. 4. Cyclone Airlock

One (1) unit airlock of 300 mm dia. fitted to bottom of cyclone.

  • Fabricated from 4.5 mm m.s plate.
  • Cyclone of 1.200 mm dia. with tangential inlet of flanged connection.
  • Driven by 1,5 kW/2 HP, Teco, Electrim electromotor.

a. 5. Fan

One (1) unit induced draft suction centrifugal fan.

  • Capacity : 20.000 m³/hour at 250 mm w.g speed 2.100 rpm.
  • Make : Novenco, Phonix for static pressure 250 mm. wg
  • Driven by 22kW/ 30 Hp, Teco, Electrim electromotor 3.000 rpm/ 2 pole or equivalent using V-belts and pulley.

a. 6. Transport Ducting

One (1) lot transport ducting 450 dia. for light particles from first stage separator to cyclone.

  • Fabricated from 4.5 mm thick m.s plate in flange connection.
  • All bend of square section with transformer distance piece.

b. 1. Second Stage Separation Column (LTDS 2)

One (1) vertical column for receiving the remaining cracked mixture from first stage separation for further separation.

  • Fabricated from 4.5 mm thick m.s plates of rectangular.
  • Cross section with provision for air regulation by.
  • Sliding back plate to vary cross section of ducting for light particles transport by means of square/circular transformer piece.
  • The light shell and fiber particles dropped into clay bath.
  • The kernel would be dropped directly into dry kernel transport system.

b. 2. Second Stage Separation Column Airlock

Two (2) units’ airlocks of 300 mm dia. fitted to separation column inlet and outlet section.

  • Fabricated from m.s plate.
  • Rotor 6 segments, m.s plate welded to shaft.
  • Flanged inlet and outlet connections.

b. 3. Cyclone

One (1) unit cyclone of induced draft type with top whirling chamber connected to fan intel, mounted above shell hopper.

  • Fabricated from 4.5 mm m.s plate.
  • Cyclone of 1.200 mm dia. with tangential inlet of flanged connection.

b. 4. Cyclone Airlock

One (1) unit airlock of 300 mm dia. fitted to bottom of cyclone.

  • Fabricated from m.s plates.
  • Six segments rotor m.s plate welded to shaft.
  • Flanged inlet/outlet connections.
  • Driven by 1,5 kW/2 HP, Teco, Electrim electromotor

b. 5. Fan

One (1) unit PHOENIX or equivalent induced draft suction centrifugal fan.

  • Capacity : 20.000 m³/hour, at 250 mm w.g speed 2.100 rpm.
  • Make : Novenco, Phonix for static pressure 250 mm. wg
  • Fitted with air volume control device at outlet.
  • Driven by 22 kW/ 30 Hp, Teco, Electrim electromotor 3.000 rpm/ 2pole using V-belt and pulley.

b. 6. Transport Ducting

One (1) lot transport ducting 450 dia. for light particles from first stage separator to cyclone.

  • Fabricated from 4.5 mm thick m.s plate in flange connection.

All bend of square section with transformer distance piece.

Kernel LTDS 1 dan 2

Cracked Mixture Elevator

Quantity          : One (1) unit.

Type                : Single chain with 4 kW/ 5.5 Hp Teco, Electrim electromotor c/w Brook Hansen gear box or equivalent through sprocket and chain Drive.

Capacity          : 50 tons cracked mixture/hours.

Construction   :

Bottom and boot section fabricated from 6 mm thick m.s plate reinforced with

50 x 50 x 5 mm m.s angle bar. Front body consists of removable panel for easy

maintenance. Bucket fabricated from 5 mm thick m.s plate with bolt high tensile

c/w spring washer and double nut.

Bearing            :

Take up bearing would be fitted at the lower end of the elevator. As the

adjustable bearing c/w adjusting screws and guides. At the top shaft would be

fitted with flange bearing.

Cracked Mixture Elevator

Cracked Mixture Conveyor

Quantity          : One (1) unit.

Type                : Full flight screw.

Capacity          : 6 tons nuts/hour.

Speed              : 50 rpm.

Construction   :

  • Shell : 5 mm thick m.s plate.
  • Stiffener : 50 x 50 x 5 mm m.s angle bar welded to the edge.
  • End plate : 7 mm thick m.s plate.
  • Wear plate : 5 mm thick m.s plate.
  • Screw : 5 mm thick m.s plate.
  • Shaft : 50 mm dia. solid round bar.
  • Chute : Suitable outlet chute.

Dimension       : Diameter 350 mm and length 6.000 mm approx.

Drive               : Drive would be by 1,5 kW/ 2 Hp Teco, Electrim electromotor c/w Brook Hansen gearbox or approved equivalent.

Cracked Mixture Conveyor

Nut Cracker Ripple Mill

Quantity          : Two (2) units’.

Type                : Ripple mill.

Make               : Pel-tec, Techno or equivalent.

Capacity          : 6 tons of nuts/hour, each.

Rotor speed     : 960 to 1.200 rpm, by changing pulley.

Positioned       : Under the nut vibrating/nut hopper.

Construction   :

  • Ripple plate constructed from hard faced steel.
  • Rotor bar fabricated from hard faced.
  • Provided with suitable inlet and outlet chute.

Unit drive        :

  • 11 kW/ 15 HP Teco, Electrim electromotor through pulley to give high efficiency in cracking.
  • Provided with speed variation pulley to give high efficiency in cracking.

Accessories     : A permanent magnet to trap ferrous material for each ripple

Ripple Mill

Nut Vibrating Feeder

Quantity          : Two (2) units’.

Type                : Vibrating.

Capacity          : Up to 6 tons nut/hour, each.

Speed              : 10 to 40 rpm.

Positioned       : Under the nut hopper.

Model              : F.X Eriez, Enmin or equivalent.

Nut Vibrating Feeder

Nut Hopper

Quantity          : One (1) units (2 Compartment)

Type                : Circular section, conical bottom.

Capacity          : 30 cu. Meters each, total 60 cu. Meters

Construction   :

  • Shell fabricated from 6 mm thick m.s plate and reinforced with channel 120 mm.
  • Bottom cone fabricated from 7 mm thick m.s plate.
  • Six (6) column of 150 x 150 x 15 mm m.s angle bar and braced with 75 x 75 x 7 angle bar.
  • Fitted internally with circular row of buffle plate fabricated from 5 mm thick m.s plate.
  • Provision of side ventilation holes.
  • At the of nut silo provide with a below fan rated on 21.000 m³/hour at 150 mm w.g and driven by 30 Hp Make PHOENIX or NOVENCO or equivalent with electromotor through V-belts and pulley.
  • Provided with internal air ducting c/w one (1) set stem air heaters, heated by steam at 3.0 kg/cm² and controlled by temperature controlled valve, c/w all fittings, steam trap assembly consisting of sight-glass, non return valve, trap condensate piping, etc.
  • Circular 700 mm dia. ducting fabricated from 4 mm thick m.s plate and suitable supported.
  • Inverted cone bottom c/w chute and a rotary feeder.
  • Provided with top platform c/w 1” and 1¼” dia. black steel pipe handrails,

access-stairs.

Dimension       : 3.820 mm dia. cross section with 6.000 mm cylindrical of silo height.

Accessories     : A temperature gauge of dial face type dia. 150 mm, 0-100oC.

Nut Hopper

Pneumatic Wet Nut Transport System

Quantity          : One (1) set

Type                : Induced.

Capacity          : 6 tons of nuts/hour.

The pneumatic wet nut transport system consists of :

a) Vertical Column (Destoner)

Quantity          : One (1) unit.

Type                : Vertical circular.

Capacity          : 6 tons of nuts/hour.

Construction   :

  • Fabricated from 10” dia black steel pipe.
  • Top section connection to circular section of ducting.
  • At the lower end provision for air regulation by sliding gate to varycross section of column.

Dimension       : Diameter 10” of suitable length.

b) Fan

Quantity          : One (1) unit.

Type                : Suction.

Make               : PHOENIX,NOVENCO or equivalent.

Capacity          : 12.000 cu. m/hour.

Static pressure : 500 mm w.g

Speed              : 2.200 rpm

Unit drive        : 22 kW/ 30 Hp electromotor Teco, Electrim or equivalent through pulley and V-belts.

c) Ducting

Quantity          : One (1) lot

Capacity          : 6 tons of nuts/hour.

Construction   :

  • Fabricated from black steel pipe.
  • Provided with flange connection to form a continuous length.

d) Cyclone

Quantity          : One (1) unit.

Type                : Induced.

Capacity          : 6 tons nuts/hour.

Construction   :

  • Fabricated from 5 mm thick m.s plate
  • Outlet of apex bottom fitted with an air-lock.
  • Top section of vortex finder connected to a whirling chamber fabricated from 4 mm thick m.s plate.
  • The outlet ducting of fan provided with suitable flap valve to control the pneumatic balance.

Dimension       : 1.200 mm diameter.

e) Nut Cyclone Airlock

Quantity          : One (1) unit.

Type                : Rotary.

Capacity          : 6 tons of nuts/hour.

Construction   :

  • Fabricated from m.s plate.
  • Six segment, m.s plate welded on to a rotor shaft.
  • Rotor shaft bearing of flange type, fitted to end plates.
  • Suitable flanges at inlet and outlet for easy connection.

Dimension       : 300 mm diameter.

Drive               :Drive would be by 1,5 kW/ 2 Hp Teco, Electrim electromotor c/w Brook Hansen gearbox or approved equivalent.

Destoner Fan

Nut Auger Conveyor

Quantity          : One (1) unit.

Type                : Split worm screw.

Speed              : 50 rpm.

Construction   :

  • Shell : 6 mm thick m.s plate.
  • Stiffener : 50 x 50 x 5 mm m.s angle bar welded to the edge.
  • Wear plate : 6 mm thick m.s plate.
  • Screw : 6 mm thick m.s plate.
  • Shaft : 50 mm dia. solid round bar.

Dimension       : Diameter; 300 mm and Length 6.000 mm approx.

Drive               : Drive would be by 1,5 kW/ 2 Hp Teco, Electrim electromotor c/w Brook Hansen gearbox or approved equivalent.

Nut Auger Conveyor