HORIZONTAL STERILIZER WITH INDEXER SYSTEM

Flow Diagram Indexer System

I. STASIUN LOADING RAMP

1. Loading Ramp (12-doors) Hydraulics Systems

12 Doors Loading Ramp

Each lot consist of :

• 5kW Vickers Hydraulic Power Unit Twin Systems (160 liter) c/w valves and accessories
• 6 Nos Vickers Hydraulic manual control valve (Part # CM11N02R15-DDE-21)
• 12 Nos Vickers Hydraulic cylinders (Bore 63 x Rod 35 x Stroke 914mm stroke cylinder)
• 1 lot of connecting materials for 12doors site installation
• 1 No of Starter Panel for 2×5.5kW (Incoming wiring not included)

2. FFB Conveyor #2, 5 x Hopper Door (Feeding).

Hopper feedeng for 3 Cages Feeding (each Cage with 2 Hopper Door) – Last Door always open 5 x Hopper door mec structures

5 x Hopper Door Hydraulic Systems, consist of:

• 4kW (or 5.5 HP) Vickers Hydraulic Power Unit (80 liter) c/w valves and accessories
• 5 Nos Vickers Hydraulic manual control valve (Part # CM11-N02-R15-DE-21)
• 5 Nos Vickers Hydraulic cylinder (Bore 63 x Rod 35 x Stroke 914mm stroke cylinder)
• 1 lot of connecting materials for 5-doors site installation
• 1 No of Starter Panel for 4Kw

FFB Hooper Door

3. Intermediate And FFB Feeding Line Indexer.

Indexer #7 & #8: Indexer Structure c/w frame; roller and pulling pad. a) One indexer at Feeding Line to push loaded cages to Dry End Transfer Carriage. Movable trolley with pulling and pushing pad sitting on it

FFB Feeding Line Indexer Hydraulic Systems

Each lot consist of:

• 15kW (or 20HP) Vickers Hydraulic Power Unit (250 liter) c/w valves and accessories
• 1 No Vickers hydraulic cylinders (Bore 100 x Rod 70 x Stroke 2100mm stroke cylinder)
• 1 lot of connecting materials for installation

II. STATION STERILIZERS

Criteria as following…Sterilizer 30ton (2x15t FFB Cage), sterilizer door 3200mm; Dished End body & Insulation). Each sterilizer door has two door lock/unlock cylinders bracket provided by Door OEM and a door open/close cylinderbracket

1. Transfer Carriage (Dry End & Wet End)

10-ton Transfer Carriage Structure (Rotary Lock; Sprocket (Drive and Driven); Wheels a) Transfer carriage length 6.8m, width 1.6 meter, height 1m, 2 pillar block with wheels driven by hydraulisc, with hydraulics driven rotary lock. 2 sets of rotary lock structure, bumper hump to align transfer carriage structure while loading and unloading cage. b) Indexer structure c/w frame; roller and pulling pad. (Indexer TC #1 & TC#2)
Hydraulic Group TC : 10-ton Transfer Carriage (Indexer, Rotary Lock n Travelling) Hydraulics Systems

Dry End Transfer Carriage

Each lot consist of:

• 15kW Vickers Hydraulic Power Unit (160 liter) c/w valves and accessories
• 2 Nos. Char-Lynn Hydraulic motors for travelling drive (Part #: 112-1068-006)
• 2 Nos. Char-Lynn Hydraulic motors for rotary lock – self-aligning locking mechaniniscm (Part # 112-1068-006)
• 2 Nos Vickers hydraulic cylinders (Bore 100 x Rod 70 x Stroke 2100mm stroke cylinder)
• 1 lot of connecting materials for installation

Wet End Transfer Carriage

2. FFB Bay (Dry End) Drawbridge And Indexer.

Drawbridge 3.6 meter length w/ Drawbridge structure, base plate sitting double pillar block for trunnion drawbridge. Indexer Structure (#1; #3) at FFB Bay c/w frame; roller and pulling pad at dry end to push Cages into each Steriliser (FFB Bay) Movable trolley with pushing pad siiting into it. Base plate for trunnioin mounting included.

Hyd Grouping: Single HPU to be shared by 2 x Sterilizer Doors; 2 x Drawbridge and 2 x Indexer (facing Sterilizer) Hydraulic Systems

FFB BAY (DRY END) DRAWBRIDGE AND INDEXER

Each lot would consist of:

• 15kW (or 20 HP) Vickers Hydraulic Power Unit (250 ltr) c/w valves and accessories
• 2 Nos. Vickers hydraulic cylinders for 2 x Door opening/closing (Bore 100 x Rod 70 x Stroke 540*mm stroke cylinder)
• 4 Nos.Vickers hydraulic cylinders for 2 x Door locking/locking (Bore 80 x Rod 50 x Stroke 225*mm stroke cylinder)
• 2 Nos. Vickes hydraulic cylinders for 2 x Drawbridge (Bore 100 x Rod 70 x Stroke 657mm stroke cylinder)
• 2 Nos Vickers hydraulic cylinders for 2 x Indexers (Bore 100 x Rod 70 x Stroke 2100mm stroke cylinder)
• = final cylinder stroke to suit specs of St Door OEM chosen
• 1 lot of connecting materials for installation

3. SFB Bay (Wet End) Drawbridge And Indexer.

Drawbridge 3.6 meter length w/ Drawbridge structure, base plate sitting double pillar block for trunnion drawbridge. Indexer Structure (#2; #4) at SFB Bay c/w frame, roller and pulling pad to push Cages out of Sterilizers (SFB Bay). Movable trolley with pushing pad siiting into i. Base plate for trunnioin mounting included.

Hyd Grouping: Single HPU to be shared by 2 x Sterilizer Doors; 2 x Drawbridge and 2 x Indexer (facing Sterilizer) Hydraulic Systems

SFB BAY WET END DRAWBRIDGE AND INDEXER

Each lot would consist of:

• 15kW (or 20 HP) Vickers Hydraulic Power Unit (250 ltr) c/w valves and accessories
• 2 Nos. Vickers hydraulic cylinders for 2 x Door opening/closing (Bore 100 x Rod 70 x Stroke 540*mm stroke cylinder)
• 4 Nos.Vickers hydraulic cylinders for 2 x Door locking/locking (Bore 80 x Rod 50 x Stroke 225*mm stroke cylinder)
• 2 Nos. Vickes hydraulic cylinders for 2 x Drawbridge (Bore 100 x Rod 70 x Stroke 657mm stroke cylinder)
• 2 Nos Vickers hydraulic cylinders for 2 x Indexers (Bore 100 x Rod 70 x Stroke 2100mm stroke cylinder)
• = final cylinder stroke to suit specs of St Door OEM chosen
• All cylinders in SFB Bay are using stainless steel barrel and rod
• 1 lot of connecting materials for installation

4. Before And After Tippler Indexer.

Single HPU to be shared by two indexers (Indexer # 5 and #6)

• Indexer #5: Indexer Structure c/w frame; roller and pulling pad. indexer Before Tipper to push loaded cage precisely to Tipper. Movable trolley with pushing pad sitting on it.
• Indexer #6: Indexer Structure c/w frame; roller and pulling pad. indexer After Tipper to push cage to Feeding Line. Movable trolley with pulling and pushing pad sitting on it.

Hydraulic Grouping : 2 Indexers Hydraulics Systems

Tippler Indexer

Each lot consist of:

• 15kW (or 20HP) Vickers Hydraulic Power Unit (250 liter) valves and accessories
• 2 Nos Vickers hydraulic cylinders for 2 x Indexers (Bore 100 x Rod 70 x Stroke2100mm stroke cylinder)
• 1 lot of connecting materials for installation

5. Cage Tippler.

10-ton Cage Tipper with Diameter 3.3mm, length 6.5m with fixed based roller for tipper web plate 32mm to sit. Well engineering designed steel structured to ensure light weight and rigid feature. Tipper capable of rotating the single Cage with full SFB inside Cage without vibration. Counterweight is installed to ensure smooth downturn. Calculation provided. Scope of supply complete with accessories as stated in drawing provided (tensioner; tipper chain), inclusive of Hydraulics Drive Foot bracket adn Drive Coupling.

10-ton Tipper & SFB hopper Autofeeder   Hydraulic Systems

TIPPLER

Each lot consist of :

• 15kW VickersHydraulic Power Unit (twin pump systems) c/w valves and accessories c/w valves and accessories
• 1 Nos Vickers Hydraulic motor + reducer (Part # GM54BZD120221)
• 1 Nos Vickers Hydraulic cylinder M3000-25-1200
• 1 lot of connecting materials for installation

6. Indexer Trench and Rail Track

• Sterilizer line indexer trench (length 2x33m) consist of Indexer Trench (UNP150x75)
• Tipper and Feeding line indexer trench (length 2x52m) consist of Indexer Trench (UNP150x75)

III. Automation & Control

1. Electrical and Control Integration Works and Automation

Control Stations for Indexer Systems: Eaton proposed design comes with Feeder Panel (Qty: 1 Lot); Individual Remote Consoles (Qty: 5 Sets), to be located on-top catwalk platform and Panels for Remote IOs, to be located on the ground. Feeder Paenl is proposed to be located in Control Room together with Sterilizer Automation Panel. Each Remote Console is solid floor standing type and equipped with MIMIC diagram showing the operations on relevant equipments for Auto / Manual Control. Local Panel for each Transfer Carriage provide. Principle of design is based on Distributed Control and running on Eaton SmartWire-DT commmunication.

PANEL FEEDER WITH PLC AUTOMATION

2. Feeder Panel with Starter (in CONTROL ROOM)

2.1. Transfer Carriage.

Remote Console #4 (RC4) : Auto and Manual for Transfer Carriage (TC#1), Indexers (#1) (FFB Bay or Dry End). and Indexers (#9) (intermediate and feeding) Eaton XV102 Series HMI/PLC as Controller with high speed algorithm and high level of visibility for efficient operation, which is with IEC-61131 CoDeSys language.• Eaton Remote I/O Systems.• c/w Main Junction Box and various lots of Junction Boxes for cable termination to all solenoid valves and proximity sensors for Tranfer Carriage and Indexers • !P69K Proximity sensors with sensor clamp for all.

Local Panel (LP) : HPU Starter and Local operation ofTransfer Carriage (TC#2)

2.2. Sterilizer Doors, Drawbridges & Indexer.

Remote Console #1 (RC1) : Auto and Manual for Sterilizer Doors & Drawbridges & Indexers (#2 and #4) Control (FFB Bay or Dry End). Eaton XV102 Series HMI/PLC as Controller with high speed algorithm and high level of visibility for efficient operation, which is with IEC-61131 CoDeSys language.• Eaton SmartWire-DT Remote I/O Systems.• c/w Main Junction Box and various lots of Junction Boxes for cable termination to all solenoid valves and proximity sensors for Sterilizer Doors; Drawbridges; and Indexers • Pressure transmitters c/w siphon tube for each Sterilizer end • Photo sensors of Cage of Drawbridge for each of the Drawbridge • IP69K Proximity sensors with sensor clamp for all. •Tell tale – purge valve from Alfa Hi-Flow (country of origin Australia) Ball Valve. Model 2012, DN40 (1.5”), 1000 psi, 3-piece body, F/Bore, BW Ends, SS316 Body and Trim, PTFE (max 200 degree C) Seats c/w ITQ Electric Actuator, model ITQ-0080 (220v/1Phs/50Hz), On/Off operaton c/w standard specification.This tell tale valve is installed at the Sterilizer Door outlet port

Remote Console #2 (RC2) : Auto and Manual for Sterilizer Doors & Drawbridges & Indexers (#3 and #5) Control (SFB Bay or Wet End). Eaton XV102 Series HMI/PLC as Controller with high speed algorithm and high level of visibility for efficient operation, which is with IEC-61131 CoDeSys language.• Eaton SmartWire-DT Remote I/O Systems.• c/w Main Junction Box and various lots of Junction Boxes for cable termination to all solenoid valves and proximity sensors for Sterilizer Doors; Drawbridges; and Indexers • Pressure transmitters c/w siphon tube for each Sterilizer end • Photo sensors of Cage of Drawbridge for each of the Drawbridge • !P69K Proximity sensors with sensor clamp for all. •Tell tale – purge valve from Alfa Hi-Flow (country of origin Australia) Ball Valve. Model 2012, DN40 (1.5”), 1000 psi, 3-piece body, F/Bore, BW Ends, SS316 Body and Trim, PTFE (max 200 degree C) Seats c/w ITQ Electric Actuator, model ITQ-0080 (220v/1Phs/50Hz), On/Off operaton c/w standard specification.This tell tale valve is installed at the Sterilizer Door outlet port

2.3. Tippler.

Remote Console #3 (RC3) : Auto and Manual for Cage Tipper c/w SFB Hopper Door & Before and After Tipper Indexers (#6 and #7). Eaton XV102 Series HMI/PLC as Controller with high speed algorithm and high level of visibility for efficient operation, which is with IEC-61131 CoDeSys language.• Eaton SmartWire-DTSystems.• c/w Main Junction Box and various lots of Junction Boxes for cable termination to all solenoid valves and proximity sensors for Tipper and Indexers • IP69K Proximity sensors with sensor clamp for all.

3. Eaton Sterilizer Automation.

One (1) set of panel sterilizer automation interlocked with Sterilizer Doors for Indexing Systems. Panel design w/ MIMIC is for 2 Sterilizers, with Eaton Galileo SCADA; Eaton XV152 Series HMI/PLC, IP65 rating, (10.4”) catered for 2 x Sterilizers with Microsoft CE Operating Systems; or efficient operation, which is with IEC-61131 CoDeSys language.

Main Control Board together with proximity switches, pressure transmitter, and cabling systems.

Sterilizer Control Systems are for automation 3 Steam Valves sequencing per Sterilizer. 10 different programs possible.

• Inlet: 8” High Performance Butterfly Valve with Metal Seat c/w ON/Off type Pneumatic Actuator with Auto Declutchable Manual Override Handwheel and Mounting Bracket & Adaptor with matching flanges, bolts, nuts, washer and Gasket
• Exhaust: 8” High Performance Butterfly Valve with Metal Seat c/w ON/Off type Pneumatic Actuator with Auto Declutchable Manual Override Handwheel and Mounting Bracket & Adaptor with matching flanges, bolts, nuts, washer and Gasket
• Condensate: 8” High Performance Butterfly Valve with Metal Seat c/w ON/Off type Pneumatic Actuator with Auto Declutchable Manual Override Handwheel and Mounting Bracket & Adaptor with matching flanges, bolts, nuts, washer and Gasket.

4. Eaton Automatic Back Pressure Control Panel

One set of BPV control panel c/w HMI/PLC Operator’s interface and pressure transmitter and pressure switchfor BP Vessel with standard accessories. High presure rating, low limit pressure switch. Cables, cable tray, conduits from BPC Panel to Valves. Include following Valves for Back Pressure Receiver :

• 3” Globe Control Valve c/w Pneumatic Actuator (Positioner) a delta-P of approximately 29 Bar with positional controls (4-20mA). – Full Modulating Valve, Mounting Bracket & Adaptor with matching flanges, bolts, nuts, washer and Gasket.   (Steam Make Up).
• 6 ” High Performance Butterfly Valve with Metal Seat c/w ON/Off type Pneumatic Actuator with Auto Declutchable Manual Override Handwheel and Mounting Bracket & Adaptor with matching flanges, bolts, nuts, washer and Gasket. Flange: JIS10K / PN16 (Steam Exhaust or Surplus Valve).

Penimbunan Tandan

Unit Penimbunan Tandan Buah Segar ( bunch loading ramp ) yang berkapasitas sekitar 180 ton/TBS.

Pada Unit Penimbunan Tandan ( bunch loading ramp ) tersedianya pelataran untuk kendaraan truck, trailer pada saat proses penerimaan atau bongkar muatan TBS ke Penimbun Tandan.

Ukuran pelataran (apron loading ramp) tidak kurang dari 45.000 x 30.000 mm terdiri dari atas 18 by/hopper, tebal lantai beton pelataran apron adalah 200 mm ( detail spesifikasi sipil diterangkan pada pekerjaan sipil ).

18 bay/hopper/pintu Penimbunan Tandan yang berkapasitas tidak kurang dari 10 ton/TBS, sehingga total kapasitas Loading Ramp tidak kurang dari 180 ton atau setara dengan proses pengolahan 4 jam.

Lantai bay/hopper dengan kemiringan 27 denjat terhadap bidang datar. Pada bagian sisi atas ( arah masuk TBS ) dari bahan plat MS tebal 6 mm yang diperkuat dengan besi siku 65 rrm x 55 mm, dilaskan diatas gelagar besi IWF 250 mm X 125 mm. Dan plate lantai atas akan dibuat menutupi cansteen beton bibir lantai plafform pelataran lgading ramp dengan ms Plate 8 mm.

Tiang utama dari pada penimbunan tandan adalah bahan besi profil IWF 250 mm X 125 mm dipasang dibarisan tengah dan ujung pengeluaran TBS.

Masing-masing kamar ( hopper ) dilengkapi dengan pintu yang digerakkan oleh Hydraulik dalam posisi dijalankan vertical.

Pintu-pintu “hoppet” loading ramp dijalankan/digbrakkan dengan menggunakan system hydraulik dengan kapasitas tidak kurang dari 75 liter dan dengan pompa hydraulik tidak kurang 7,5kw ( 10 hp ).

Masing-masing pintu digerakkan naik turun atau buka tutup dengan cylinder hydraulik jenis “double acting ” melalui control valve dengan operasi yang mudah.

Pintu jenis vertical naik turun yang digunakan harus dirancang sederrikian rupa sehingga operasinya sangat mudah dan dilengkapi dengan guide roller kiri dan kanan tiang.

Bahan plat yang dipakai untuk pintu ini adalah tebal 6 mm dan sebagai rangka pintu dengan besi UNP 75.

Detail design/gambar harus mendapat persetujuan Engineer.

Untuk loading ramp ” power pack ” hydraulik yarrg digunakan mengikuti spesifikasi sebagai berikut:

a. Kapasitas tangki hydraulik tidak kurang 75 hter, terbuat dari plat MS tebal tidak kurang 5mm

b. 7,5 kw ( L0 hp ), 4 pole,380 volt, 3 phase, 50 Hz jenis motor ” flanged vertical” yang digunakan untuk penggerak pompa hydraulik.

c. Pompa hydraulik jenis ” Vane Pr-p ” dengan kapasitas 2S l;iter/ menit dan tekananoperasi maximum 175bat

d. Katup pengaman yang dapat distel/di adjust, tekanan manifold, penunjuk tekanan jenis ” glycerine filled ” dan isolasi yang baik.

e. Saringan untuk aliran kembali dengan 10 microru saringan 125 micron dan saringan 15 micronuntuk buangan

f. Panel listrik untuk operasi, Operasi katup kontrol minimal untuk dua pintu bersamaan buka/tutup.

Cylinder hydraulik yffig digunakan dapat memenuhi spesifikasi sebagai berikut:

a. Cylinder hydraulik yang digunakan adalah jenis ” tie rod heavy duty cylinders” dengan tekanan operasi maksimum 210 bar.

b. Tabung cylinder minimum diameter 63 mm, dengan ketebalan minimum 6,25 mm dan kehalusanpermukaan adalah 010 micron.

c. Panjang langkah cylinder adalah 910 – 920 mm, double acting.

d. Diameter piston rod cylinder tidak kurang dafl44 mm dengan jenis ” hard crome “, kehalusan permukaan 0,25 – O40 micron.

e. Hydraulik seal kit yang dipakai jenis ” double back up rings ” yang kuat dan friksi yang rendah.

f. Dudukan ” both ends ” yangdapat distel/diadjust.

g. Ukuran yang disarankan adalah NPFA standars.

Penawar dapat mengajukan penawaran sistem hydraulik ini buatan ” Vickers

atau Rexroth “.

JembatanTimbang

1 ( satu ) Unit Jembatan Timbang yang disarankan adalah produk pabrik AVERY – UK jenis Loadcell type J 311 dengan bentuk pondasi ” pitless “.

Ukuran paltform adalah 12 m X 3 m X 12 mm plat besi jenis ” chequered plate “atau polos.

Kapasitas tidak kurang dari 40.000 kg sd 50.000 kg dengan ketelitian toleransi +/- 10kg.

4 ( empat ) Unit Loadcell jenis tahan air dari bahan stainless steel-

Indicator dengan memori minimal 500 penimbangan per hari.

Angka penimbangan 7 digital, tanggal 6 digit, jam masuk dan keluar 6 digit, Nomor/code kendaraan 8 digit, Nomor material 8 digit, Nomor konsumen 8 digit, Nomor Seri:3 digit.

Alpha numeric keyboard dan dapat membuat laporan harian berdasarkan No Serial, No Kendaraan, No Material dan No Konsumen.

Printer yang digunakan adalah dot matriks atau sejenisnya.

Back up power dengan lnternal rechargeable battery atau UPS 1 KVA

1 ( satu ) unit personal computer melengkapi supply dari pada system timbangan ini, persedian “carbonless ticket ” 4 ( empat ) salinan sebanyak

5.000 ticket dengan nomor seri, kertas dan bentuk lay out dari pada ticket harus disetujui oleh Engineer.

Jembatan Timbang ini harus dilengkapi dengan sistem penangkal petir sebagai pengaman.

Pengurusan kalibrasi dan izin pemakaian dari Dinas Meteorologi setempat

harus ditakukan oleh Penawar.

Penawar harus menyertakan surat jaminan pelayanan purna jual ( after sales service ) jasa dan suku cadang dari supplierf agen selama ilrasa pemeliharaan selama 52 minggu setelah berita acara serah terima pelaksanaan dibuat.

Cage Transfer Carriage

Quantity          : Two (2) units.

Type                : Semi automatic

Capacity          : 2 number of fruit cages, 5 tons capacity each.

Rail                  : 50 x 50 mm with track gauge 700 mm.

Construction   :

• Frame fabricated from steel structure
• On the top side and the whole length of the carriage provided with a pair of rails where two (2) units’ loaded fruit cage can be seated.
• 5 m thick m.s checkered plate platform on the carriage for operator and the hydraulic power unit.
• Traction of the carriage by hydraulic motor.

The transfer carriage would be driven by REXROTH or VICKERS hydraulic system with the following operation models with control mounted on the operation platform.

The forward and reverse motion is by a fast/slow travel.

1 – 7,5 hp electric motor.

1 – Hydraulic pump.

5 – Solenoid valves.

5 – Flow regulator.

1 – Oil cooler and other tank accessories.

2 – Pcs hydraulic motor CR-15.

2 – Pcs hydraulic motor CR-10

2 – Pcs m – 3000 cylinder 2½” x 8”

Two (2) lot piping materials to carry out external piping installation between power packs and cylinder/hydraulic motors.

CAGE PUSH BOTTOM SYSTEM

• The push of system consist of one number of drive actuating the push off via

two set of chain pitch 4” c/w sprocket.

• Drive of 3 Hp electric motor.
• Manually operated via joy stick.

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Fruit Loading Ramp

Rail Track System

Fuit Cages

Capstan

Fuit Cages

Quantity          : Fifty Four (28) units.

Type                : Integrated.

Capacity          : 10.000 kgs of FFB, each.

Construction   :

• Units would be of all welded construction.
• Cages fabricated from 6 and 9 thick ship plates of all welded constructions.
• Side and bottom plate would be 9 mm dia, at 70 mm c/w perforated.
• Fitted with mild steel angle 80 x 80 x 8 mm rotating/lifting rings fixed to each side of the cage.
• Bogies frame fabricated from 150 x 75 mm mild steel channel and continuous
• welded to the cage.
• 250 mm diameter cast steel wheels c/w 60 mm diameter polished shaft.
• Provided with Rail Co bushing.
• Provided with buffer fabricated from 12 mm thick m.s plate.

 

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Cage Transfer Carriage

Rail Track System

Capstan

Guide Bollard

 

Guide Bollard

Quantity          : Four (4) units’.

Type                : Vertical shaft.

Construction   :

• Cast steel drum 300 diameter rotated freely on the ball bearing a round the vertical shaft, which fixed on the bollard base frame.
• Base frame fabricated from 12 mm thick m.s plate.
• Lubrication through a grease nipple provided at the top of the shaft.
• Unit would be rigidly anchored on concrete foundation.

 

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Fuit Cages

Capstan

Sterilizer Trolley

Sterilizer

 

Capstan

Quantity          : Three (4) units’.

Type                : Single Drum Vertical.

Brand              : Shanti type FW 14 rasio 1 : 150 or approved equivalent

Speed              : 20 M/minute haulage speed.

Construction   :

• The base frame fabricated from mild steel channels and plates.
• Cast iron drums with greasing facilities.

Unit drive  : Electric motor Teco, Electrim 30 kW/ 40 HP/ 3000 Rpm c/w    soft starter or approved equivalent

Accessories     :

• A foot operating emergency stop switch.
• 400 meters of wire rope 1 ½” diameter would be supplied for each Capstan

 

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Cage Transfer Carriage

Fuit Cages

Guide Bollard

Sterilizer

 

Rail Track System

Quantity          : One (1) lot

Installed          : For 60 tons FFB/Hr capacity (4 lines) between the fruit    hoppers sterilizer and the main process building.

Construction   :

• Weight of the rail would be 13 kg/m.
• Rail gauge 700 mm.
• Sleeper would be fabricated from 150 mm channel (UNP) and spacedat 750 mm c/c.
• All rail tracks would be aligned & leveled to set in concrete flush to the top
• of rails.
• All rail lines would be prepared adequately self draining.
• All end rails rigidly supported on sleepers. Concrete drains would be provided all round the edge of the apron.

 

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Road Weighbridge

Fruit Loading Ramp

Cage Transfer Carriage

Fuit Cages

 

Fruit Loading Ramp

1 (one) unit elevated bunch loading ramp divided into 1 x 16 Bays will be constructed as shown in the drawing.

Number of door          : 1 ramps x 16 units door

Capacity of each door : 15 tons FFB

Slope of steel hopper : 27O

Type                           : Vertical sliding gate

Construction          : Supported with WF 300 x 150 x 36.7 kg/m and WF250 x 125 x29.6 kg/m and joints with 100 x 50 x 9.36                 kg/m m.s.channel.

Control System of Hydraulically operated with individual control valves

2 set of Rexroth or Vickers hydraulic power pack will be supplied and installed for 8 doors. Capacity 80 liters, 7.5 Hp, 1450 Rpm

Deck                            : The top of hopper is formed of 6 mm thick m.s. plate and braced by 100 mm m.s channel and 65 x 65 x 6 mm m.s angle.

Each sliding door will be hydraulically operated through a double acting telescope for upward and downward movement of the door from bottom, and upper side will be provide with guard to protected loading bunches overflow to falling down on the rail track.

An operating platform will be installed along the entire length of the hopper. The

hydraulic pump and directional control valves will be installed on the operating

platform.

The operation of the gate will be form an elevated platform in front of the loading ramp.

The underside will be painted with two coat of approved primer while the top surface need not be painted. The side plates, supported structures, etc. shall also be approved equivalent paint.

The loading ramp apron will be reinforced concrete of 300 mm thick with 2 layer

of BRC (civil work). Length of RC concrete Platform is 46.5 meters.

 

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Road Weighbridge

Cage Transfer Carriage

Rail Track System

 

 

Road Weighbridge

ElectronicWeighbridge Pit less Type

Make               : Avery Berkel or approved equivalent

Model              : J 311

Capacity          : 40,000 kg

Accuracy         : 10 kg

Platform size   : 12 m x 3 m x 12mm Slip-resistant chequared steel plate

Load cell         : 4 (four) unit compression load cell T 302

Electronic Digital Indicator

Model              : E 1205 Electric Printer

Model              : Epson LX-300

Print Out         :

• Time, date, month, year.
• Six digits consecutive number.
• Ten digits alpha numeric vehicle registered number.
• Gross, tare & net weight.
• Memory for first weight record (will be erased after 2nd weight transaction).
• 300 memory for totalizing per transaction code.
• Eight memory for user fields.
• Tera Metrologi will be done.

Micro Processor Printer

Model : L 300

Prints :

• Times
• Dates,month and year
• Consentive number
• Code, memory
• Vehicle, registration number
• Gross, tare weight
• Automatic calculated net weight.

Accessories : One(1) unit UPS (Uninterruptable Power Supply) 1000 Volt Ampere.

 

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Process Flow Diagram Of Palm Oil Mill

Fruit Loading Ramp

Cage Transfer Carriage

Rail Track System